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Technical Guide for Hairiness Tester Procurement: The Fundamental Divide Between Optical vs. Capacit

2025-07-22 08:49:49

In yarn hairiness detection, the core principle differences between optical and capacitive methods dictate their application boundaries. Optical systems quantify surface hairiness via light scattering/projection imaging:

  • Laser Scattering Method: Emits parallel laser beams onto yarn, captures scattered light signals via photodiode arrays, and calculates hairiness density (H-value) with ±0.1 hairs/cm precision. Ideal for smooth filaments (e.g., synthetics).

  • Projection Counting Method: Uses high-resolution CCD cameras for vertical yarn imaging, identifying hairs ≥3mm via algorithms (miss rate <2%). Tailored for short-staple yarns (cotton/linen/wool).

Capacitive methods rely on dielectric constant measurement: They detect mass variations (unevenness) but physically cannot sense surface hairiness—micron-level fibers negligibly affect dielectric properties. Using capacitive devices for hairiness testing yields invalid data.

Core Parameter Matrix:

Detection CapabilityLaser ScatteringProjection CountingCapacitive Method
Hairiness Density (H-value)Yes (0-15 hairs/cm)Yes (0-10 hairs/cm)Impossible
Hair Length DistributionDensity only1/2/3mm classificationImpossible
Foreign Matter DetectionOil stains/polypropyleneNep/grey cottonImpossible
Applicable Yarn TypesFilaments/blendsShort-staple fibersUnevenness only

Procurement Checklist

  1.  Optical Module Certification: Verify compliance with ISO 16532-2 (laser) or ASTM D5647 (projection).

  2.  Calibration Traceability: Demand NIST/CNAS certificates (laser wavelength tolerance ≤±5nm; CCD resolution ≥5μm).

  3.  Software Algorithm: Ensure hair-yarn separation tech (prevents misinterpreting yarn body shadows as hair).

  4.  Environmental Robustness: Confirm temperature-controlled sealed chambers (±1°C fluctuation causes ±8% H-value error).

Critical Technical Warning:
Capacitive devices claiming "hairiness detection" fraudulently reinterpret unevenness signals as hair data—violating GB/T 3292.1 fundamentals. Adhere to the iron rule: "Optics or Nothing" to avoid technical fallacy.

Tags: Yarn and feathers, capacitance method, optical method