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Technical Guide for Hairiness Tester Procurement: The Fundamental Divide Between Optical vs. Capacit
2025-07-22 08:49:49In yarn hairiness detection, the core principle differences between optical and capacitive methods dictate their application boundaries. Optical systems quantify surface hairiness via light scattering/projection imaging:
Laser Scattering Method: Emits parallel laser beams onto yarn, captures scattered light signals via photodiode arrays, and calculates hairiness density (H-value) with ±0.1 hairs/cm precision. Ideal for smooth filaments (e.g., synthetics).
Projection Counting Method: Uses high-resolution CCD cameras for vertical yarn imaging, identifying hairs ≥3mm via algorithms (miss rate <2%). Tailored for short-staple yarns (cotton/linen/wool).
Capacitive methods rely on dielectric constant measurement: They detect mass variations (unevenness) but physically cannot sense surface hairiness—micron-level fibers negligibly affect dielectric properties. Using capacitive devices for hairiness testing yields invalid data.
Core Parameter Matrix:
Detection Capability | Laser Scattering | Projection Counting | Capacitive Method |
---|---|---|---|
Hairiness Density (H-value) | Yes (0-15 hairs/cm) | Yes (0-10 hairs/cm) | Impossible |
Hair Length Distribution | Density only | 1/2/3mm classification | Impossible |
Foreign Matter Detection | Oil stains/polypropylene | Nep/grey cotton | Impossible |
Applicable Yarn Types | Filaments/blends | Short-staple fibers | Unevenness only |
Procurement Checklist:
Optical Module Certification: Verify compliance with ISO 16532-2 (laser) or ASTM D5647 (projection).
Calibration Traceability: Demand NIST/CNAS certificates (laser wavelength tolerance ≤±5nm; CCD resolution ≥5μm).
Software Algorithm: Ensure hair-yarn separation tech (prevents misinterpreting yarn body shadows as hair).
Environmental Robustness: Confirm temperature-controlled sealed chambers (±1°C fluctuation causes ±8% H-value error).
Critical Technical Warning:
Capacitive devices claiming "hairiness detection" fraudulently reinterpret unevenness signals as hair data—violating GB/T 3292.1 fundamentals. Adhere to the iron rule: "Optics or Nothing" to avoid technical fallacy.
Tags: Yarn and feathers, capacitance method, optical method